DuraTRAIN Performance Flooring – 32mm & Acoustic Gym Tiles Banner

DuraTRAIN Performance Flooring – 32mm & Acoustic Gym Tiles

DuraTRAIN and DuraSOUND are from the same family, but DuraTRAIN is the go‑to “platform‑grade” tile for heavy lifting, while DuraSOUND is the thicker acoustic version for serious noise and vibration control. Explore our range of Duratrain Flooring, covering both Strength & Acoustic flooring with different ratio's of colour mixes to suit your environment, either from stock or supply to project.

DuraTRAIN and DuraSOUND are from the same family, but DuraTRAIN is the go‑to “platform‑grade” tile for heavy lifting, while DuraSOUND is the thicker acoustic version for serious noise and vibration control. Explore our range of Duratrain Flooring, covering both Strength & Acoustic flooring with different ratio's of colour mixes to suit your environment, either from stock or supply to project.

About DuraTRAIN Performance Flooring

DuraTRAIN creates high-performance rubber gym flooring engineered for intensive training environments where durability, sound reduction, and impact protection are critical. Trusted by commercial gyms, CrossFit boxes, multi-storey facilities, and serious home gyms, DuraTRAIN represents proven performance—flooring that withstands heavy equipment, high-impact training, and constant use whilst providing superior shock absorption, exceptional noise reduction, and industry-leading warranties.

The DuraTRAIN Performance Flooring Range

DuraTRAIN offers two distinct flooring systems engineered for different performance requirements:

  • DuraTRAIN 32mm Tiles: High-performance rubber gym tiles in Premium10, Premium35, Premium70, and Premium95 colour blends—32mm thick with up to 26dB sound reduction, tested for over 400,000 impacts with 360kg force, 10-year warranty
  • DuraSOUND Acoustic Tiles: Advanced acoustic flooring in Premium10, Premium35, Premium70, and Premium95 colour blends—51mm and 70mm thickness options with hollow-core pedestal design, up to 38dB sound reduction (8 times quieter), engineered specifically for multi-storey buildings and noise-sensitive environments, 10-year warranty
  • Accessories: Ramps, edges, and corner pieces for professional installations and trip hazard prevention
  • Colour Options: Multiple colour blends available across both ranges—Premium10 (10% colour), Premium35 (35% colour), Premium70 (70% colour), Premium95 (95% colour)

Benefits of DuraTRAIN Performance Flooring

Why choose DuraTRAIN?

  • Patented three-stage moulding: Advanced compression moulding process delivers superior density, durability, and performance consistency
  • Exceptional sound reduction: DuraTRAIN 32mm reduces noise up to 26dB (4 times quieter), DuraSOUND reduces noise up to 38dB (8 times quieter)—critical for multi-storey facilities and noise-sensitive locations
  • Proven impact resistance: Tested for over 400,000 repeated impacts with 360kg blunt force—engineered to withstand Olympic lifting, powerlifting, and intensive daily use
  • Excellent shock absorption: Superior energy restitution protects subfloors, equipment, and joints whilst maintaining performance over years of use
  • Hollow-core acoustic design: DuraSOUND's raised pedestal system reduces structure-borne sound and vibration transmission at source—essential for mixed-use buildings
  • Tight seam lines: Low-radius interlocking design creates smooth, professional appearance whilst preventing dirt, moisture, and debris penetration
  • Maintenance-free operation: Durable construction requires no special treatments, coatings, or ongoing maintenance beyond regular cleaning
  • 10-year warranty: Industry-leading warranty demonstrates exceptional quality and long-term durability confidence
  • Professional aesthetics: Multiple colour blend options allow customisation whilst maintaining clean, uniform appearance

Who Should Choose DuraTRAIN Performance Flooring?

  • Multi-storey facilities: Gyms, studios, and training centres in mixed-use buildings requiring maximum noise and vibration reduction for neighbouring tenants
  • Commercial gyms: Facilities requiring proven durability that withstands constant use across multiple training zones and heavy equipment
  • CrossFit boxes: Functional training facilities needing flooring that handles Olympic lifts, dropped barbells, and high-impact movements without degradation
  • Luxury hotels: Properties requiring noise-reducing flooring suitable for upper-floor fitness centres without disturbing guests
  • Residential buildings: Apartment and condominium gyms where noise transmission to neighbouring units must be minimised
  • Sports facilities: Athletic training centres requiring protective flooring for strength and conditioning areas with proven impact resistance
  • Home gyms (upper floors): Serious home training spaces on upper floors requiring maximum noise reduction and subfloor protection for residential settings
  • Corporate wellness: Office building fitness centres where noise control and professional appearance are essential

Buying Tips

Should I choose DuraTRAIN 32mm or DuraSOUND?

  • Choose DuraTRAIN 32mm if: Training on ground floor or dedicated gym building, want proven high-performance flooring, need excellent sound reduction (up to 26dB), require 32mm thickness for standard applications, prioritise cost-effectiveness with proven durability
  • Choose DuraSOUND if: Training on upper floors in multi-storey buildings, require maximum noise and vibration reduction (up to 38dB), need to minimise disturbance to neighbouring tenants or residents, want hollow-core acoustic design for structure-borne sound reduction, require 51mm or 70mm thickness for extreme impact protection
  • Both offer: Patented three-stage moulding process, tested for 400,000+ impacts, tight seam lines, maintenance-free operation, multiple colour options, 10-year warranty, 61 x 61cm tile size

Which colour blend should I choose?

  • Premium10 (10% colour): Predominantly black with subtle colour fleck—professional appearance, hides dirt effectively, suits traditional gym aesthetics
  • Premium35 (35% colour): Balanced colour blend—visible colour presence whilst maintaining practical appearance
  • Premium70 (70% colour): Dominant colour with black fleck—bold visual statement, suits branded environments
  • Premium95 (95% colour): Maximum colour saturation—striking appearance, ideal for feature areas and brand-focused facilities
  • Performance note: All colour blends offer identical performance characteristics—choice is purely aesthetic

Understanding coverage requirements:

  • Measure accurately: Calculate total square metres for all training zones—61 x 61cm tiles cover 0.3721 square metres each
  • Order extra: Add 5-10% for cuts, future repairs, and installation wastage
  • Plan layout: Sketch tile arrangements to minimise cuts and optimise visual appearance—interlocking patterns affect quantities
  • Include accessories: Order ramps and edge pieces for professional finish and trip hazard prevention—essential for safety compliance
  • Consider zones: Different areas may benefit from different systems—DuraTRAIN 32mm for ground floor, DuraSOUND for upper floors

Installation considerations:

  • Subfloor preparation: Ensure subfloor is clean, dry, and level before installation—address major irregularities for optimal performance
  • Acclimatisation: Allow flooring to acclimatise to room temperature for 24-48 hours before installation—prevents expansion issues
  • Interlocking installation: Tiles lock together without adhesives for straightforward DIY installation—suitable for most applications
  • Professional installation: Consider professional installation for large commercial projects or complex layouts—ensures optimal seam alignment
  • Expansion gaps: Leave small gaps around perimeter for rubber expansion—particularly important in temperature-variable environments
  • DuraSOUND specific: Hollow-core design requires careful handling during installation—follow manufacturer guidelines for pedestal orientation

Maintenance and longevity:

  • Regular cleaning: Sweep or vacuum regularly, mop with pH-neutral gym floor cleaner—avoid harsh chemicals that degrade rubber
  • Immediate spills: Clean sweat and liquids promptly to prevent staining and maintain surface grip
  • No special treatments: Maintenance-free construction requires no coatings, sealants, or ongoing treatments
  • Expected lifespan: 10-year warranty backed by proven performance—many installations exceed warranty period with proper care
  • Replacement tiles: Individual damaged tiles can be replaced without disturbing entire floor—order spare tiles for future repairs

Frequently Asked Questions

What's the difference between DuraTRAIN 32mm and DuraSOUND?
DuraTRAIN 32mm tiles are 32mm thick high-performance rubber flooring offering up to 26dB sound reduction, ideal for ground-floor facilities and standard gym applications. DuraSOUND tiles are 51mm or 70mm thick acoustic flooring with hollow-core pedestal design offering up to 38dB sound reduction (8 times quieter), specifically engineered for multi-storey buildings where structure-borne sound and vibration transmission must be minimised. Both use the same patented three-stage moulding process and carry 10-year warranties, but DuraSOUND provides superior acoustic performance essential for noise-sensitive environments.

Can I use DuraTRAIN flooring on upper floors?
Yes, both DuraTRAIN 32mm and DuraSOUND are suitable for upper floors, but DuraSOUND is specifically engineered for this application. DuraTRAIN 32mm provides good noise reduction (up to 26dB) suitable for many upper-floor installations. DuraSOUND offers exceptional noise reduction (up to 38dB) with hollow-core acoustic design that dramatically reduces structure-borne sound and vibration transmission—essential for multi-storey buildings, residential settings, hotels, and mixed-use developments where neighbouring tenants or residents require protection from gym noise.

How do I install DuraTRAIN flooring?
DuraTRAIN tiles feature interlocking edges that lock together without adhesives, making installation straightforward for DIY projects. Prepare the subfloor by ensuring it's clean, dry, and level. Allow tiles to acclimatise to room temperature for 24-48 hours. Start from one corner and work across the space, interlocking tiles as you progress. Use ramps and edge pieces around perimeter for professional finish and trip hazard prevention. For large commercial installations or complex layouts, professional installation ensures optimal seam alignment and acoustic performance, particularly important for DuraSOUND's hollow-core pedestal system.

What thickness should I choose?
DuraTRAIN 32mm (32mm thick) suits most gym applications including ground-floor facilities, standard strength training, functional fitness, and home gyms where good sound reduction and impact protection are required. DuraSOUND (51mm or 70mm thick) is essential for upper-floor installations, multi-storey buildings, noise-sensitive environments, and applications requiring maximum acoustic performance. The hollow-core pedestal design in DuraSOUND provides superior structure-borne sound reduction that 32mm solid rubber cannot match, making it the preferred choice for mixed-use buildings and residential settings.

How much sound reduction do I actually need?
Sound reduction requirements depend on your building type and neighbouring spaces. Ground-floor dedicated gym buildings typically perform well with DuraTRAIN 32mm's 26dB reduction. Multi-storey facilities, residential buildings, hotels, office buildings with gyms, and any space with noise-sensitive neighbours below or adjacent require DuraSOUND's 38dB reduction. The difference between 26dB and 38dB is substantial—DuraSOUND is 8 times quieter than standard flooring. Building regulations, lease agreements, and neighbour relations often dictate minimum acoustic performance requirements.

Are the colour blends purely aesthetic or do they affect performance?
Colour blends (Premium10, Premium35, Premium70, Premium95) are purely aesthetic choices—all blends offer identical performance characteristics including sound reduction, impact resistance, shock absorption, and durability. The percentage refers to colour saturation: Premium10 is predominantly black with 10% colour fleck, whilst Premium95 is 95% colour. Choose based on your facility's aesthetic preferences, branding requirements, and how visible you want the colour to be. All blends use the same patented three-stage moulding process and carry the same 10-year warranty.

Can I mix DuraTRAIN 32mm and DuraSOUND in the same facility?
Yes, many facilities use both systems strategically. Common approaches include DuraSOUND for upper-floor weightlifting and high-impact zones where maximum acoustic performance is essential, and DuraTRAIN 32mm for ground-floor areas, cardio zones, or spaces where standard sound reduction is adequate. This optimises acoustic performance where needed whilst managing costs effectively. Ensure proper transition between different thickness tiles using appropriate ramps and edge pieces to prevent trip hazards and maintain professional appearance.

What maintenance does DuraTRAIN flooring require?
DuraTRAIN flooring is maintenance-free beyond regular cleaning. Sweep or vacuum regularly to remove dust and debris, mop with pH-neutral gym floor cleaner diluted according to manufacturer instructions, and clean sweat and spills promptly to prevent staining. Avoid harsh chemicals, bleach, or acidic cleaners that can degrade rubber over time. No special coatings, sealants, or treatments are required. The patented three-stage moulding process creates durable surface that maintains performance and appearance over years of intensive use. Proper cleaning keeps flooring looking professional and extends the already substantial lifespan covered by the 10-year warranty.